How To Remove Chainsaw Clutch? (The Best Tips & Tricks)


Maintaining your chainsaw is essential for keeping it in the best condition and functioning optimally.

One of the most important tasks you can do is to remove the chainsaw clutch.

If you’re new to chainsaw maintenance, then this can seem intimidating.

However, with the right tips and tricks and following the proper safety precautions, you can remove the chainsaw clutch with ease.

In this article, we’ll provide detailed instructions and other considerations for removing a chainsaw clutch.

From locating the three screws that hold the clutch cover in place to reconnecting the spark plug wire, we’ll walk you through the entire process.

So, if you’re ready to get started on your chainsaw maintenance project, let’s dive in!

Short Answer

To remove the chainsaw clutch, you will need to first disconnect the spark plug wire and remove the bar and chain.

Once these components are removed, you will need to locate the two nuts on the clutch and loosen them with a wrench.

Once the nuts are loosened, you can then slide the clutch off the crankshaft.

Before reassembling the chainsaw, make sure to clean and inspect the clutch for any signs of wear or damage.

Safety Precautions for Removing a Chainsaw Clutch

Before attempting to remove a chainsaw clutch, it is important to take the necessary safety precautions.

This includes wearing appropriate personal protective equipment such as safety glasses, gloves, and long pants and shirts.

It is also important to ensure that the power to the chainsaw is turned off and that the spark plug wire is disconnected.

Additionally, it is wise to disconnect the fuel line from the fuel tank before attempting to remove the clutch.

This will reduce the risk of a fuel spill or fire.

Finally, be sure to work in a well-ventilated area and keep flammable materials away.

With these safety precautions in place, you can safely and successfully remove a chainsaw clutch.

Locating the Three Screws that Hold the Clutch Cover in Place

Removing a chainsaw clutch is a straightforward task that can be completed in just a few steps.

First, you’ll want to make sure the power is off and the spark plug wire is disconnected.

After that, you’ll need to locate the three screws that hold the clutch cover in place.

These screws are usually located on the side of the chainsaw and should be easy to spot.

Depending on the model of chainsaw you are using, the screws may be Phillips, flat-head, or hex-head screws.

If you are having trouble finding the screws, consult the owner’s manual for your specific chainsaw.

Once you have the screws located, use the appropriate screwdriver or wrench to remove them.

It’s important to remember that these screws are what keep the chain in place and provide the power to the chain when the chainsaw is running.

Therefore, you should make sure that the screws are tight and properly secured once you have them removed.

Once the screws have been removed, the clutch cover can be taken off and the clutch assembly will be visible.

With the cover removed, you’ll be able to access the hex nut that holds the clutch in place.

Remove the hex nut and then slide the clutch off the crankshaft.

Finally, reinstall the clutch cover and screws, and reconnect the spark plug wire.

With these steps, you can easily remove a chainsaw clutch.

Removing the Hex Nut

Removing the hex nut that holds the chainsaw clutch in place is an important step in the process of removing the clutch.

This step should be done carefully as the hex nut is made of metal and can be difficult to remove.

First, locate the hex nut on the side of the clutch.

It is usually located near the top of the clutch.

Once you have located the hex nut, use the appropriate size wrench to loosen it.

Be sure to use a wrench that fits the nut properly so that it does not slip and cause damage.

Once the nut is loose, you can use your fingers to remove it completely.

Once the nut is removed, the clutch should slide off the crankshaft with ease.

Sliding the Clutch Off the Crankshaft

Once the hex nut has been removed, it is time to slide the clutch off the crankshaft.

To do this, you will need to carefully maneuver the clutch off the crankshaft, taking care to not damage any components in the process.

The easiest way to do this is to first remove the clutch cover and then use a pair of pliers to remove the nut and the clutch itself.

For added protection, you can use a pair of gloves and goggles to ensure that no harm comes to your hands and eyes during the process.

Once the clutch is removed, you can take it to a local repair shop to have it inspected, lubricated, and replaced if necessary.

With the proper care, you can ensure that your chainsaw will be running smoothly and safely for years to come.

Reinstalling the Clutch Cover

Once you have finished removing the chainsaw clutch, it is important to reinstall the clutch cover correctly.

To do so, you will need to locate the three screws that hold the clutch cover in place.

These screws should be located at the top, bottom, and side of the chainsaw’s clutch cover.

Start by loosening the top screw, then the bottom and side screws.

Once the screws are loose, you can remove the clutch cover by gripping it firmly and pulling it away from the chainsaw.

Once the clutch cover is off, you will be able to see the crankshaft and the clutch assembly.

Locate the hex nut that holds the clutch in place, and loosen it with a wrench.

Be sure not to over-tighten the nut, as this could damage the clutch.

Once the nut is loose, you can slide the clutch off the crankshaft.

Once the clutch is off, you can reinstall the clutch cover by placing it back into position on the chainsaw.

Tighten the three screws to secure the cover, making sure not to over-tighten them.

Finally, reconnect the spark plug wire to the chainsaw, and you are all done! Reinstalling the clutch cover is an important step in the process of removing a chainsaw clutch, and it is important to take your time and make sure you do it correctly.

With these steps, you can easily and safely reinstall the clutch cover on your chainsaw.

Reconnecting the Spark Plug Wire

Reconnecting the spark plug wire is an important part of the process when removing a chainsaw clutch.

Once the screws have been removed and the clutch cover has been taken off, it is important to reconnect the spark plug wire before reinstalling the clutch cover and screws.

It is important to ensure that the spark plug wire is securely connected, as this is essential for the proper functioning of the chainsaw.

Begin by connecting the spark plug wire to the spark plug, and make sure the connection is tight.

If the connection is loose, the chainsaw may not start or may not run smoothly.

Once the spark plug wire is connected to the spark plug, it can be reconnected to the clutch cover.

Finally, it is important to check the spark plug wire for any signs of damage or wear.

If the wire looks worn or frayed, it should be replaced with a new one.

This will ensure that the chainsaw starts and runs smoothly.

Once the spark plug wire is securely connected, it is time to reinstall the clutch cover and screws.

Other Considerations for Removing a Chainsaw Clutch

When it comes to removing a chainsaw clutch, there are some other considerations to keep in mind.

For starters, its important to wear protective gloves and eye protection when working with the saw.

In addition, it may be a good idea to remove the bar and chain from the saw before working on the clutch.

This will ensure that the chain does not come in contact with any of the moving parts.

Finally, make sure to pay attention to the orientation of the clutch parts as you remove them so that they can be put back together in the correct order.

Final Thoughts

Removing a chainsaw clutch is a task that anyone can do if they take the proper safety precautions and follow the steps outlined above.

It is important to remember to turn off the power and disconnect the spark plug wire before beginning.

Once the screws are removed, the clutch cover can be taken off and the hex nut holding the clutch in place can be removed.

From there, the clutch can be slid off the crankshaft and the clutch cover and screws can be reinstalled.

Finally, reconnect the spark plug wire and you have successfully removed a chainsaw clutch.

Now that you know the best tips and tricks for removing a chainsaw clutch, why not put your knowledge to the test and give it a try?

James Lopez

James Lopez is a lifestyle journalist. In addition to working as a journalist, he also takes courses in landscape design. He is pretty focused on the outdoor space, especially the backyard.

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